Showing posts with label Lean. Show all posts
Showing posts with label Lean. Show all posts

Wednesday, October 16, 2013

Seven Psychological Principles of Organizational Change – Guest Blog

by Karen Wilhelm of the Lean Reflections blog

Implementing new workplace programs (such as lean manufacturing, quality control, or safety procedures) can be challenging when met with the resistance of an established mindset. Our guest blogger examines the principles that champions of change need to consider before they act.

When change fails, it's often blamed on a culture of resistance, one where people won't accept new ideas. An effort to introduce a new safety system, apply lean manufacturing concepts to an old process, automate a line, or add new quality inspection methods can run aground. In a series on my Lean Reflections blog, "What is culture and why is it so hard to change?", I have been looking at some anthropological perspectives on culture and the change process.

Decades ago, experts from the United Nations struggled to introduce beneficial new technologies like mechanized agriculture or better public health practices to traditional cultural groups. In 1953, an elite team of social anthropologists led by Margaret Mead was asked to use their thousands of hours of first-hand observations and analysis of similar circumstances to shed some light on why cultures reject change for the better.

This team of social scientists reminded us that, for a group of people to accept a change, each individual makes a decision based on both emotional and rational reasons. They identified seven psychological principles that change agents should understand. Briefly, let's take a look at them.

  1. The psychology of the experts themselves affects the process. Change champions don't always see that their beliefs and attitudes are not universal or always right. When they encounter embedded—and learned—cultural traditions that seem to be irrational obstacles to improvement, they may expect that all they need to do is give a logical explanation of a better way. They can think that, once enlightened, the group will be enthusiastic about the new methods. They can forget that their own learned attitudes about their brand of improvement took some time to take hold in their minds. They can forget that the group they are attempting to change will need time too.

  2. A person's usual daily behavior and ways of relating to others are directed by beliefs and attitudes that serve some psychological function or provide some benefit. That purpose does not have to be practical or rational. A belief that maintains a comfort zone, predictability, and emotional safety is not going to be abandoned easily. Such a belief may be psychologically necessary to a person, rather than evidence of stubbornness, unwillingness to cooperate, or inability to learn.

  3. The expert must see change from the point of view of the individuals exposed to it. A job is part of a person's self-image. People take pride in their work. The expert's "better way" may result in a loss of face or damage to some aspect of a familiar culture. If people feel undermined or embarrassed, they will resist. If members of a traditional manufacturing culture, especially managers, perceive that new ideas mean they have been wrong throughout their careers, their belief in their own expertise is threatened. It can amount to a psychological attack. And because a culture is a system, changing any part of it can have unintended consequences. Pulling one thread may cause more unraveling than expected. To see the culture as a system and from the point of view of its members takes time for observation.

  4. Experts should think twice before trying to introduce a large-scale blueprint for widespread change. But why not, if all aspects of a system are interrelated? For one thing, when people have been through plenty of other failed far-reaching plans that produced painful consequences, their work culture can become immune to another pitch. A big, detailed plan sets the stage for failure because few things will turn out exactly as predicted. People will then feel disappointed or betrayed, or even secretly happy that the initiative is in trouble. A vision or goal is important, but proposing the path to the goal begins with the small steps. Employees have a lot of small, everyday struggles that make it hard to do their jobs. Helping them solve one problem can speak louder than a hundred promises. A small-scale pilot project is a foot in the door. When the change leader says, "Let's try this, and if it doesn't work, we can try something else or go back to the old way," it will lower the anxiety level considerably.

  5. A significant change in someone's life introduces some instability or disharmony, which produces emotional tension. Old behaviors are part of the person's sense of self. New situations require new behaviors. If people feel they don't have the right skills, for example, it threatens self-esteem and may cause worry about keeping their jobs. Even changing shifts or working in a reconfigured workcell will have a psychological effect that the change champion must be aware of.

  6. Frustration accompanies tension when old beliefs and concepts of personal worth are incompatible with new practices. Even minor frustrations can add up to more serious problems. If people start believing that they can't accomplish what is expected of them, change efforts can be derailed. While some tension can help people learn and grow, they need resources and support to become more at ease with the new.

  7. When frustration is persistent or intense, the physical and psychological health of some individuals may be impaired. The signs that someone may be struggling may take the form of anger, withdrawal, illness, or even sabotage. Distress affects a person's ability to learn, and can make it appear that he or she is simply unable or unwilling to learn new methods and concepts. These potential consequences, at greater or lesser degrees, make it important to identify and resolve frustrating conditions, behave with respect, recognize individual differences, and provide encouragement and support.

When change champions take time to understand the workplace culture and the people who will experience the change before introducing disruption, they can adapt their message for that specific group of people. More importantly, they can adapt themselves. Mutual understanding leads to trust.

Karen Wilhelm, has more than 25 years of experience in manufacturing. In addition to her blog, Lean Reflections, Karen is a contributor to the Gray blog and other online manufacturing publications. She can be reached at Karen.m.wilhelm@gmail.com.


For additional Q Source product information, reviews, how-to articles, and special offers please subscribe to our email newsletter.


Friday, August 23, 2013

The Best of Q Source's "On the Bench" How-to Videos

Q Source's YouTube Channel debuted our "On the Bench" video series back in April of 2011. On the Bench was created to be a series of product previews, demos, workflow solutions, and how-to's to provide our customers with the information needed to make better buying decisions. Our how-to and workflow solutions videos aim to help viewers get their jobs done easier.

We wanted to take a quick look at a few of our best how-to videos so far. From stereo microscopes to wire shelving units, we've offered some handy how-to’s and teachable tips.

How to Properly Focus a Stereo Microscope

In "How to Properly Focus a Stereo Microscope with the Unitron Z10 Series," Peter Indrigo of Unitron provided us with a great how-to on how to properly set up and focus a stereo microscope. Using Unitron's Z10 Zoom Stereo Microscope, Peter shows how easy it is to attain proper focus and avoid eyestrain.


Setting Up a 3M Model 724 Constant ESD Workstation Monitor

Our "3M Model 724 Constant ESD Workstation Monitor" video presents 3M rep David Leventhal demonstrating how to use and set up the Model 724 ESD Workstation Monitor. David explains how this unit continuously monitors the resistance of the operator and work surface ground connections.


Assembling a Metro Super Adjustable 2™ Super Erecta® Mobile Wire Shelving Unit

Two of our Q Source staff got together to help us with a "Metro Super Adjustable 2™ Super Erecta® Mobile Wire Shelving Unit Assembly." This step-by-step video shows just how easy it is to build your own Metro Mobile Shelving Cart.


Barcode Printing

Brady's BMP71 Portable Label Printer is a versatile printer. In our "Printing Barcodes with the Brady BMP71" video, we show you how to easily create and print a variety of barcodes.


Dimension 4 Assembly

Ever wonder how to build an IAC Dimension 4 Workbench? One of our Territory Account Specialists shows how easy it is in this "IAC Dimension 4 Workbench Assembly" On the Bench video.


Using Akro-Mils Bins for 5S/Lean

Akro-Mils offers many products for 5S and Lean. This "Akro-Mils Indicator™ Bins for 5S Process & Lean Manufacturing" video demonstrates how these two-toned BinTelligence Series bins help you "Stock, Pick, Flip, and Replenish."



For more information on any of these products, or to place an order, please visit QSource.com. You can also give us a call at 800-966-6020 or contact us via email. And make sure you check back at Q Source’s YouTube Channel for new videos coming soon.

If there's a product or topic you'd like to see The Q Source Resource write about please let us know. We'd also appreciate if you share this blog post with your friends and colleagues via the social media links below. If you have questions or comments about any of the products in this blog post, or related topics, please leave us a message in the comments section.

For additional Q Source product information, reviews, how-to articles, and special offers please subscribe to our email newsletter.

Wednesday, December 19, 2012

Information Management as a Means for Dynamic Communication: Guest Blog

by Marlon Davis, Brady North America Business Lead, Tiscor and Software Portfolio

Link 360 Our guest blogger from Brady Worldwide writes about the growing necessity for software applications like LINK360 to manage visual information in the workplace and ensure that users can access important, up-to-date information at all times.

Traditionally, individuals shopping for signs or labels think primarily in terms of the physical properties such as material, adhesives, and ink. This focus on form often causes the actual messaging, or function, to fall in second place. However, with the increase in popularity of interactive communication vehicles, like computers and smart phones, the emphasis on the viewer or reader experience is rising. In these instances of interactive communication, computer monitors and smart phone displays become user interfaces (UI) by pulling information from one data source to another, to present changing information to the viewer. As signs and labels also become more dynamic, I predict they will eventually be pulled into IT's information management scope of responsibility. To quote Marc Andreessen, "software is eating the world."*

A quick look at advertising media gives an applicable example of the transformation that occurs when dynamic content is introduced. Traditional information vehicles and venues like billboard advertisements, movie theater posters, and other forms of indoor advertising are currently undergoing this software transformation with the introduction of electronic displays.

For example, old school movie posters have morphed into graphic movie trailer displays. What once were paper-based roadside billboards are now electronic displays that can shift every few seconds between product advertising and official AMBER alerts. Even the murals and posters once lining airports are now being replaced with interactive UI.

While static posters, billboards, and other signage may never fully be replaced, it's important to understand the benefit of dynamic media. Simply put: dynamic media can convey much more information to the viewer, in an impactful way, and in a timely fashion. This same change in advertising signage can also be applied to visual workplace information in the form of what we consider an information management system.

LINK360 can communicate changes in equipment such as these lockout devices.
A great example of dynamic communication in action within the regulatory world is a lockout/tagout program. When physical changes are made to a piece of equipment–in this case a lockout device is added or taken away–a host of other necessary changes are triggered to communicate with those who interact with the machinery.

An information management system, like Brady's LINK360® software, alerts the appropriate individuals when warning labels, lockout procedures, and inspection procedures need to be created or updated. The purpose of this is to ensure that ongoing dynamic communication is occurring with a company's workers to increase safety and efficiency, and remain compliant.

How the influx of software will impact less mutable signage needs, like exit signs and warning labels, is unknown, but we know it will come eventually. Electronic displays, including cutting edge tablets and those mentioned above, are becoming more varied and popular among the mass audience. Therefore, it's smart to keep an eye toward dynamic communication and information management systems.

We are grateful to our guest blogger, Marlon Davis of Brady North America, for his insights into the changing needs of visual documentation.

Reference:
* Marc Andreessen, "Why Software is Eating the World," The Wall Street Journal Online

Wednesday, August 29, 2012

Brady's LINK360 Cloud-Based Software Platform: Ease of Use for Ease of Mind

Brady Worldwide's professional software products are known for making it easy to create and print quality labels, track inspection data, manage cable infrastructures, and more. For their latest software product, Brady heads to the "cloud" with the LINK360™ platform for managing visual information on and around equipment and machines.

If your company regularly performs maintenance and repairs on equipment, you need to retain a visual record of any changes made. Visual documentation is an important tool for keeping equipment running at the highest levels, creating a safe work environment for employees, and avoiding costly downtime. Visual documentation is also a very important factor for EHS compliance and/or Lean activities.

FEATURES & BENEFITS OF LINK 360

Brady's LINK360 cloud-based software falls under the category of Visual Information Management (VIM) and addresses safety, efficiency, and production by:
  • Pushing actionable data to users involved in maintaining programs to provide safe and productive environments
  • Closing the data loop on actions focused on maintaining and managing equipment safety and performance
  • Visualizing information for users at the point-of-need when working with the equipment
  • Scaling easily to accommodate adding new users without needing to purchase extra seat licenses. You can add new sites, equipment, and devices.
In addition to the software, Brady is also offering professional services for customers using LINK360 such as assistance with equipment list collection, lockout and maintenance procedure writing and posting, and custom standards creation for maintenance activities. Additional services include:
  • Software setup & training
  • Procedure writing services (Lockout, Maintenance, etc – VLOP)
  • Visual equipment control data collection & application
  • Equipment labeling
  • Safety audit & assessment services
  • Software custom templates
  • Visual workshops
LINK360 is targeted at almost all industries that require safety and maintenance procedures, but will be of the most obvious benefit to food & beverage, manufacturing, manufactured goods, and local & state agency environments. The software features two main modules of interest to managers in these fields (especially those looking to get/stay EHS compliant and for Lean practitioners that need to create, review, and print visually instructive preventative maintenance and inspection procedures), the Lockout/Tagout Center and the Reliability Center.

THE LOCKOUT/TAGOUT CENTER
The Lockout/Tagout Center helps to create and maintain safe working environments by providing tools to help lockout hazardous energy sources. This center allows the user to manage lockout/tagout programs while performing maintenance on machinery or equipment, create & print instructive visual procedures, tags, and labels; and access assistance for compliance with OSHA 1910.147 for lockout of hazardous energy sources. The Lockout/Tagout Center will be of most interest to those managers tasked with implementing and managing the company's safety program, such as EH&S Coordinators, Global Safety Managers, and Regulatory Safety Managers.

THE RELIABILITY CENTER
The Reliability Center is all about providing tools to help streamline the process for regular equipment checks. You can maintain equipment performance levels by creating and managing visually instructive maintenance procedures, controlling who may view, create, or edit templates and procedures; using pre-defined print templates, accessing helpful notifications/alerts, and more. Managers responsible for the operational capacity of their facilities (such as Plant Operations Managers, Maintenance Managers, Production Supervisors, and Chief Engineers will be assisted most by the Reliability Center.

LINK360 REQUIREMENTS
LINK360 is cloud-based and is available anywhere you access the internet through a browser. The software supports the following browsers: Internet Explorer 8, 9; FireFox 8-14, Chrome 11-21, or Safari 5.0.1-5.1.5.

The LINK360 platform can print procedures, labels, and tags to any sheet-fed printer, inkjet or laser. Your 8.5" x 11" procedures can be printed to any Wi-Fi enabled, sheet-fed printer through an iPad's Safari browser. Brady offers durable labeling materials for energy source labeling and tagging including the following items:
  • Tag Blanks - # 12770
  • Tag Blanks - # 12771
  • Tag Blanks - # 12772
  • Sign & Label Blanks - # 12834
  • Sign & Label Blanks - # 12900
If you are interested in purchasing a license for the LINK360 platform please contact us via phone (800-966-6020) or email and we will get you set up right away.

Wednesday, May 9, 2012

Brady Launches "Lean Visual Blog"

Brady Worldwide (Brady) has launched a new Lean-related blog. The Lean Visual Blog features articles about 5S, TPM, safety, and more.

Launch content includes "Lean Visuals—An Introduction," which is an excellent article by Rick Ruzga (a Brady Lean Services Engagement Manager). Another valuable offering is the list of Lean Visual Resources—a reference section that is sure to continue to grow.

According to Brady, the Lean Visual Blog will be updated with new content every Monday. If you're involved with Lean or Lean Services, we're sure you'll want to add the Lean Visual Blog to your blogroll right away (and, of course, The Q Source Resource...if you haven't already).

For Brady Lean products, printers, signs & labels, and more, please visit the Brady Department at QSource.com. If the Brady product you need isn't available on our Web site, or if you need further information about Brady products, please contact us via phone (800-966-6020) or email and our helpful experts will be happy to assist you.